A propeller aircraft showcasing its power as it taxis on the runway.

Fixed Wing and Rotary Aircraft

Our aviation engineering services specialize in meeting the highest industry regulatory standards for airborne electronic hardware, structural design and analysis, component design, test system development, and obsolescence engineering for both fixed-wing and rotary aircraft. Our team has the expertise and knowledge to deliver innovative solutions that meet your specific needs and requirements. With a focus on quality, reliability, and safety, we ensure that all our services meet the strictest industry standards. From conceptual design to certification support, we use the latest technology and advanced engineering tools to optimize performance, reduce costs and weight, and improve safety. Our commitment to providing exceptional results has earned us a reputation as a trusted partner in the aviation industry.

A helicopter parked on a runway with a breathtaking sunset in the background. The vibrant colors of the setting sun create a picturesque scene, enhancing the beauty of the aircraft.

Capabilities

Aviation industry clients rely on our engineering services for innovative solutions that meets industry standards, enhance equipment performance, and minimize downtime and maintenance costs.

Flight controls showcasing our expertise in aviation engineering. We design, and develop, and flight control systems that meet industry standards.
Aircraft navigation controls, featuring a cockpit panel with various buttons, switches, and dials.

Airborne Electronic Hardware

GS Engineering offers a range of Airborne Electronic Hardware engineering services tailored to the unique needs of the aviation industry. Our engineers provide comprehensive support to design, develop, and integrate electronic hardware systems for various aircraft platforms. We specialize in creating solutions that comply with strict regulatory standards while maximizing performance, reliability, and safety. Our services include system architecture design, hardware design and development, circuit analysis and simulation, prototyping, testing and certification, and documentation support. With our deep understanding of the aviation industry and commitment to quality, we help our clients stay ahead of the competition and achieve their business goals. Whether you need a custom solution for a new aircraft or a retrofit for an existing platform, we have the expertise and capabilities to deliver results.

Employee conducting analysis on an aircraft component.

Structural Design and Analysis

We provide top-notch structural design and analysis engineering services to the aviation industry. Our team of experts specializes in aerospace engineering, with extensive experience in aircraft structures, stress analysis, finite element analysis (FEA), and composite materials. We understand the importance of safety and reliability in the aviation industry, which is why we conduct thorough fatigue analysis and damage tolerance assessments. We also offer structural optimization services to improve the performance and longevity of your aircraft. In the event of a structural failure, our team can provide prompt failure analysis and structural repair services to get your aircraft back in the air. We conduct thorough fatigue analysis and damage tolerance assessments, emphasizing the importance of safety and reliability in the aviation industry. Our commitment to quality, safety, and innovation makes us the ideal partner for any structural design and analysis engineering project in the aviation industry.

Helicopter soaring above a serene water scene with a picturesque pier and a charming lighthouse.

Component Design

GS Engineering has experience developing test equipment, ranging from single board or Line Replaceable Unit (LRU) level up to full software and systems integration test equipment for aviation systems. Our team of experienced electrical and mechanical engineers utilizes the latest CAD/CAM technology to provide 3D modeling and design services that optimize performance, reduce weight, and lower costs. We carefully select materials and conduct finite element analysis (FEA) to ensure compliance with FAA/EASA regulations and the highest standards of safety. Our component design engineering services include failure analysis, rapid prototyping, additive manufacturing, and design for manufacturability (DFM). We provide assembly and integration services, as well as environmental testing to ensure that your component meets your specific requirements. Our team is committed to delivering solutions that meet your needs and exceed your expectations.

GS Engineering testing fan blade equipment in a wind tunnel, transporting a blade for installation.

Test System Development

GS Engineering offers Test System Development engineering services that are specifically tailored to meet the needs of the aviation industry. Our experienced team of engineers uses the latest tools and techniques to design and develop test systems for various aircraft platforms. We specialize in creating solutions that are compliant with regulatory standards while maximizing accuracy, efficiency, and reliability. Our services include system architecture design, software and hardware development, integration and testing, and documentation support. Our clients continue to choose us due to our unparalleled expertise, unwavering commitment to quality, and our ability to help them surpass their competition and achieve their business objectives. Whether you need a custom test system for a new aircraft or an upgrade for an existing platform, we have the knowledge and capabilities to deliver results that meet your specific needs.

Brake caliper testing being conducted in the GS Engineering high bay.

Obsolescence Engineering

Due to the depletion or obsolescence of aircraft and avionics components, which can result in operational issues and safety risks, clients have turned to GS Engineering for reliable solutions. At GS Engineering, we understand what it takes to keep aviation equipment up-to-date and functioning at optimal levels. Our team of engineers specialize in providing engineering obsolescence services to the aviation industry, offering customized solutions tailored to your specific needs. We work closely with our clients to identify potential obsolescence issues, conduct thorough research and analysis, and provide effective and cost-efficient strategies for updating and replacing obsolete technology and components. Clients rely on our expertise and dedication to quality, ensuring the longevity and safety of their aviation equipment.

Brake caliper testing being conducted in the GS Engineering high bay.

PAST PERFORMANCE

Aircraft Brake Caliper

Reverse engineered a critical aircraft braking system component to allow procurement of replacement parts.

  • Entailed 3D scanning, probing of sample components and optical electron spectroscopy
  • Performed mechanical material testing for alloy and temper identification
  • Investigation into relevant standards and testing
  • Investigation of interfacing components to determine tolerance class for component features
  • Designed, analysis, and developed a technical data package production
  • Prototype production of the replacement component
GS Engineering performing a 3D scan of an aircraft wheel for obsolescence engineering project.

PAST PERFORMANCE

Aircraft Wheel

Reverse engineered an aircraft wheel according to existing samples, legacy documentation, and modern requirements to allow procurement of replacement parts.

  • Entailed 3D scanning, probing of sample components and optical electron spectroscopy
  • Performed mechanical material testing for alloy and temper identification
  • Investigation into relevant standards and testing
  • Investigation of interfacing components to determine tolerance class for component features
  • Designed, analysis, and developed a technical data package production
  • Prototype production of the replacement component
Webform

Webform

Contact us today!

Learn more about how we can help you overcome your engineering challenges.